Document Type

Thesis

Date of Award

5-31-1990

Degree Name

Master of Science in Mechanical Engineering - (M.S.)

Department

Mechanical and Industrial Engineering

First Advisor

R. S. Sodhi

Second Advisor

Rajesh N. Dave

Third Advisor

Anthony D. Rosato

Abstract

In this analysis, Ford Motor Company's, modular engine seriespiston was selected for the analysis purposes. The engine has a capacity of 4.6 liter, V-8 cylinder and with 2 valves.The piston is made of aluminum alloy material Z-16-T6. A three-dimensional finite element model was created to analyze the piston. The model, which contains only the quarter section of the piston due to loading symmetry and geometry, was used to calculate operating temperatures and the corresponding thermal expansion. Operating stresses due to thermal and mechanical loads were also calculated. The accuracy of the model was verified by material data published in the literature, as well as from the data provided by Ford Motor Company. The obtsimed results are very useful in the designing and developing the existing piston to increase wear resistance capacity. These results are also useful for design and development that will absorb more heat load, and reduce noise by proper barrel planing of the skirt from the defoiniation data of the piston. Additionally, it helps in reducing the piston weight and inertia forces through optimization.

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