Document Type

Thesis

Date of Award

12-31-2024

Degree Name

Master of Science in Engineering Science- (M.S.)

Department

School of Applied Engineering and Technology

First Advisor

Samuel Lieber

Second Advisor

Chang Yaramothu

Third Advisor

Angelantonio Tafuni

Fourth Advisor

Bob Tarantino

Abstract

The iterative design process is applied to multiple industry sectors from software development to product manufacturing. The cyclical approach integrates the steps of design, prototyping, and testing toward the realization of a user's specified needs. The use of a requirements traceability matrix and hazard analysis documentation that supports the definition of the iterative design process is explored. These design project management tools are applied to a case study involving workholding design for a Wire Electrical Discharge Machining (Wire-EDM) manufacturing process. This industry-relevant case study is conducted in collaboration with New Jersey Precision Technologies, Incorporated (NJPT). The design requirements involve both common elements found in manufacturing workholding design as well as those unique to Wire-EDM, including slug management. The use of the traceability matrix and hazard analysis frames the iterative design process through the various stages from concept design to verification/validation. The result of this exploration is an iterative design process map that not only enhances the design of a Wire-EDM workholding but also provides a structure for future design in other industry sectors.

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