On-line robust identification of tool-wear via multi-sensor neural-network fusion
Document Type
Article
Publication Date
1-1-1998
Abstract
Real-time identification and monitoring of tool-wear in shop-floor environments is essential for the optimization of machining processes and the implementation of automated manufacturing systems. This paper analyzes the signals from an acoustic emission sensor and a power sensor during machining processes, and extracts a set of feature parameters that characterize the tool-wear conditions. In order to realize real-time and robust tool-wear monitoring for different cutting conditions, a sensor-integration strategy that combines the information obtained from multiple sensors (acoustic emission sensor and power sensor) with machining parameters is proposed. A neural network based on an improved backpropagation algorithm is developed, and a prototype scheme for the real-time identification of tool-wear is implemented. Experiments under different conditions have proved that a higher rate of tool-wear identification can be achieved by using the sensor integration model with a neural network. The results also indicate that neural networks provide a very effective method of implementing sensor integration for the on-line monitoring of tool abnormalities. © 1998 Elsevier Science Ltd. All rights reserved.
Identifier
0032315194 (Scopus)
Publication Title
Engineering Applications of Artificial Intelligence
External Full Text Location
https://doi.org/10.1016/s0952-1976(98)00046-3
ISSN
09521976
First Page
717
Last Page
722
Issue
6
Volume
11
Recommended Citation
Quan, Yu; Zhou, Meng Chu; and Luo, Zhenbi, "On-line robust identification of tool-wear via multi-sensor neural-network fusion" (1998). Faculty Publications. 16571.
https://digitalcommons.njit.edu/fac_pubs/16571
